Extreme Temperature Sealing Applications

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Sealing Solutions for High Heat, Low Temperature & Thermal Cycling

Temperature is one of the most common—and most misunderstood—causes of seal failure.

Both sustained heat and extreme cold affect how elastomers and engineered polymers behave over time. Add thermal cycling (repeated expansion and contraction), and even well-designed systems can experience compression set, cracking, or loss of elasticity.

Selecting the right material requires understanding not just peak temperatures, but how long those conditions persist and how frequently they fluctuate.

Sustained Heat vs. Thermal Cycling

Sustained High
Temperatures

  • Accelerated aging
  • Hardening
  • Reduced elasticity
  • Increased compression set

Low Temperatures

  • Brittleness
  • Loss of flexibility
  • Reduced sealing force

Thermal Cycling

  • Expansion and contraction stress
  • Interface gaps
  • Long-term deformation
Performance depends on exposure duration, pressure, media, and hardware design—not just a published temperature range.

Common Failure Modes

Hardening or cracking

Shrinkage or brittleness

Loss of sealing force

Compression set

Material breakdown over time

Materials Commonly Considered

Depending on the application, materials may include:

  • Silicone for flexibility across wide temperature swings
  • FFKM for high-heat and aggressive environments
  • PTFE for stability and chemical resistance
  • Specialty high-temperature elastomers

Industries where thermal extremes are common include aerospace, automotive, processing equipment, and high-performance industrial systems.

Find the Right Solution With NCS

Temperature ratings on paper don’t tell the full story.

Talk with North Coast Seal about your operating profile, and we’ll help evaluate material options based on real-world exposure conditions.
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